Continuous Improvement

Your 2027 CI plan should start with what you'll stop doing

Every improvement programme adds. The brave ones subtract. Most continuous improvement programmes don't fail from lack of ambition — they fail from unprioritised sprawl.

A kanban board with To Do, In Progress and Done columns and sticky notes scattered across them
The honest 2027 planning move isn't adding another sticky note. It's deciding which ones have been in "In Progress" for the whole year.

A plant manager opens the CI tracker a week before the 2027 planning session. Fourteen active initiatives. Three "owned" by the engineer who left in March. Two that overlap. Four that haven't moved in ninety days. Everyone's working on something. Nobody's finishing much.

This is the quiet way most continuous improvement programmes decay — not from lack of ambition, but from unprioritised sprawl. The 2027 plan that will actually move the needle isn't the one that adds the next trendy thing. It's the one that removes.

Why CI programmes bloat

It happens the same way, every time. Initiatives rarely die cleanly. The person who championed one moves on, retires, or gets promoted — and the initiative stays on the list because no one wants to be the person who killed it. Each new CI leader wants to plant their flag, which usually means launching rather than closing. And "stopping" an improvement initiative sounds like failure, so nobody frames it that way, so nothing stops.

The result is predictable. By year three of most CI programmes, the active list has drifted past what the organisation can realistically finish. Attention gets diluted. Progress slows. Teams quietly stop believing the list means anything.

The cost of unprioritised sprawl

The research is unflattering, though you have to read it with care.

63%
of the financial performance strategies promise is what companies on average actually deliver. The 37-point execution gap is often a prioritisation gap, not an effort gap.
Mankins & Steele, HBR 2005
80 / 20
At one company Bain studied, 80% of the leadership team's time went to issues accounting for less than 20% of the company's value. The sharpest illustration of what sprawl does to attention.
Bain · Managing Initiative Overload
50–90%
of strategic initiatives are commonly reported to fail, though peer-reviewed reviews caution that the exact number is contested and the evidence base is fragile.
Journal of Management & Organization
8 themes
A systematic review of CI initiative failures found that root causes group under eight themes — including leadership, unclear expectations, and implementation approach. "Too many things at once" lives inside all of them.
McLean, Antony & Dahlgaard, 2015

The deeper cost isn't budget — it's attention. A CI programme running fourteen initiatives doesn't have fourteen teams. It usually has one or two overworked CI people, a thin bench of plant champions, and a leadership team that can hold three or four priorities in its working memory at any one time. Everything beyond that is theatre.

The 2027 plan that compounds results isn't the one with the longest list. It's the one with a shorter list and a plant manager who can name every item from memory.

Three questions that kill the right things

If you walk into the next planning session with only three questions, use these.

1. Is it moving?Has there been visible progress in the last ninety days — a milestone hit, a measurement taken, a standard changed? If the honest answer is no, you have two sub-questions: can it move in Q1, or should it come off the list? Both are legitimate. Doing neither is not.
2. Who is the named human owner?Not "the CI team." Not "operations." A person, on this floor, this quarter, who thinks about this initiative daily. If you can't name one, the initiative is already parked — the list just hasn't admitted it yet.
3. If we killed it tomorrow, what would actually break?If the honest answer is "nothing visible for six months," you have your answer. Many initiatives are kept alive by the fear of killing them, not by the value they produce.

Try it on your own list

Enter up to eight initiatives from your current CI tracker. Score each one on impact, momentum, and ownership. The tool ranks them and tells you — in plain English — which to finish, which to protect, which to park, and which to kill.

CI Programme Pruning Tool
Nothing saved, nothing tracked. For your eyes only.
Initiative
Impact1–5
Momentum1–5
Owner1–5
FINISH — commit and close PROTECT — needs attention PARK — formal pause KILL — free the attention

How to run the "stop" conversation

The hardest part of pruning a CI list isn't deciding what should go. It's saying so out loud without the room hearing "this failed."

The reframe that works: finishing is the respect, parking is the kindness, killing is the leadership. Finishing well honours the people who put the work in. Parking honestly protects the initiative in case it becomes right again later. Killing is a leadership act that frees the attention trapped in it. None of these are failures. All of them are hard.

One concrete practice: at the start of the planning session, before anyone proposes anything new, go through the existing list and decide the finish state for every item. Done. Paused with resumption criteria. Closed with lessons captured. No carry-forwards by default.

The one line that changes a planning meeting

Save it for the moment someone proposes initiative fifteen.

"Before we talk about what we're adding in 2027, let's finish deciding what we're taking off the list."

That single sentence shifts a planning meeting from an addition exercise to a prioritisation exercise. It's uncomfortable the first time. It gets easier. And every year you run it, the list gets closer to something your organisation can actually finish — which is the only CI list that compounds.

CI maturity isn't the length of your initiative list. It's the discipline to close it out. The plants I've seen compound results year over year aren't doing more things — they're finishing the right ones and letting the rest go.

Looking at a long 2027 list and wondering which ones to carry? Happy to compare notes.

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Where these numbers come from

Bharat Kumar · Manufacturing Transformation & Operational Excellence